1) Get a thicker glass eg 12mm. Base of the tank must be thicker. Which glass is your uncle going to choose? Starphire is clearer but expensive. If you want to use it, you could use 1 starphire glass pane for the front of the tank.
2) Canister filter would be a nitrate factory as the waste is not taken out regularly. When I mean regularly, it is twice or thrice a week. A sump is the best filtration method. You can divide the sump for refugium compartment and a compartment to house the skimmer. Another compartment to house fresh water for top off reservoir. There's simply a lot of method you can use for the sump.
3) This would be a huge debate in itself. There's a lot of methodology involved for Protein Skimmer. There's Beckett skimming, where the height of the skimmer can be taller than you( there's some smaller model though ), Needlewheel skimming where's the wheel that has needle on them spin at a rate that the air that is introduced into it is broken into very small bubbles, Spray injector skimmer and many more.
Choosing a skimmer depend on the bioload of the tank. If you are planning to keep alot of fish and corals, you need to get a skimmer that is rated for heavy bioload for the size of your tank. If the heavy bioload rating is exactly the same as your tank water volume, choose a model that is a step up from the previous model.
4) This also depend on what you may be keeping in the tank. You may need to start somewhere near the 100kg for coral placement. Best offer I do not know where but in the market it cost from $6-$16 per kg depending on the location of the harvest of the live rock.
5) If you want to go for DSB (Deep Sand Bed) the depth should start from 4-6 inches.
If you need more info, you could go to-
www.sgreefclub.com/ -local forum
www.reefcentral.com/ -overseas forum
www.ultimatereef.net/ -overseas forum
My advise is to plan thoroughly and take things slow. In the forums that I have mention, they do have section where members post their setup. You can take your time to view all the pictures and read how and why they set their tank and the equipment they use. There's also a fact section that you need to read in order to have an understanding for the upkeeping of marine livestock.
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